Hoists, pullers and hand-operated lifting equipment.; These are commonly used pieces of equipment in workshops, maintenance, and assembly work. Load chains/ropes and hooks wear out over time; sudden breakage can lead to load loss. According to the Work Equipment Regulation, these pieces of equipment must be properly secured. Periodic inspection is mandatory.. AES Innovation performs these examinations. with our authorized engineers It operates according to the relevant standards.
Short answer: Periodic inspection of a hoist/puller involves examining the load chain/rope, hook, brake, and carrier body for wear, deformation, and cracks. This is legally required. at most once every 12 months This is done to prevent accidents caused by falling loads and breakage.
What are Hoist and Pulling System Control?
This is a regular inspection of lifting equipment such as chain-driven hand-operated hoists (cranes), rope/chain hoists (crane hoists), hand-operated drum hoists, and similar lifting devices, in terms of their lifting capacity and safety. It covers all types used in workshop, stage, assembly, and maintenance applications.
Why is it mandatory?
- Legal requirement: The Work Equipment Regulation (Annex III) mandates periodic inspections of lifting equipment.
- Risk of rupture: Worn chains/ropes and hooks can lead to sudden load drops.
- Low cost, high risk: Although it's small equipment, the load it carries poses a serious danger.
- Inspection and insurance: A valid vehicle inspection report is required during inspections.
Scope of Inspection
- Load chain/rope: Wear, elongation, deformation, and corrosion.
- Hook: Increased thread width, cracking, deformation, and safety latch.
- Brakes and clutch: Load holding and incremental lowering
- Support body and sling: Crack and connection integrity
- Label and capacity: Declared load (SWL) readability
Technical Criteria and Inspection Intervals (TS EN 13157)
| Control / criteria | Basis | Rest |
|---|---|---|
| Periodic inspection interval | Maximum 12 months (more frequent with intensive use) | Work Equipment Regulations, Annex III |
| Load chain / rope | If the wear, elongation, and deformation limits are exceeded, the product will be replaced. | TS EN 13157 |
| Hook | Increased clearance, crack or deformation results in out-of-service. | TS EN 13157 |
| Load test | Testing based on declared safe working load (SWL). | TS EN 13157 |
AES Innovation Inspection Process
- Preliminary: Equipment information, SWL (Switching Line Status), and previous reports are reviewed.
- Visual examination: The chain/rope, hook, brake, and body are checked.
- Measurement: Chain elongation and hook opening are measured; NDT is applied if necessary.
- Load test: Tests are conducted according to the declared safe working load.
- Reporting: The non-conformity, repair recommendation, and subsequent inspection period will be communicated.
Commonly Encountered Nonconformities
- Elongation, wear, or deformation in the load chain.
- Increased gap in the hook, crack, or missing safety latch.
- The brake is unable to hold the load or descend gradually.
- Capacity label unreadable
- Corrosion and inadequate maintenance
Relevant Standards
Inspections of hoists and pulling equipment; TS EN 13157 (Cranes — hand-operated lifting equipment safety) is implemented in accordance with the Work Equipment Regulation. (This inspection is outside the scope of AES's TÜRKAK accreditation and will be carried out by our authorized engineers.)
Frequently Asked Questions
How often should a caraskal (a type of bone marrow transplant) be examined?
Legally, at most every 12 months. For heavy use, visual inspection before each shift and more frequent check-ups are recommended.
When should the hook be replaced?
The hook will be taken out of service if a significant increase in hook opening (throat), crack, or permanent deformation is detected.
Are manual and electric hoists included in the same category?
Both manually operated and power-driven lifting equipment are subject to periodic inspections; electric equipment also undergoes electrical safety checks.
Frequently Asked Questions
How often should hoists and pulling equipment be checked?
Manually operated lifting equipment is subject to periodic inspections at least once a year, unless otherwise specified in the standards, as required by the Work Equipment Regulations.
What is checked during a hoist inspection?
Based on TS EN 13157, chain/rope wear, hook opening (expansion), braking and locking mechanism, and carrier integrity are checked; the safe working load (SWL) is verified, and load testing is applied when necessary.
Who can perform the periodic inspection of the hoist?
Inspections are carried out by authorized engineers/technical personnel. AES Innovation independently performs these inspections with its authorized engineers.
Free: Hoist & Puller Checklist
Download the free inspection checklist for your hoists and pulling equipment: